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What Is Foamex Board Printing? A Complete Guide for Businesses and Individuals

Are you seeking a durable, cost-effective, high-quality print material for your signage or displays? Foamex board printing could be the ideal solution. Whether you’re a business enhancing your branding or an individual seeking professional-grade prints, Foamex boards offer versatility across various applications.

In this guide, we’ll explore everything you need to know about Foamex board printing—what it is, its benefits, different types, design considerations, installation methods, and how to choose the best supplier.


What Is Foamex Board?

Definition

Foamex board is a lightweight yet sturdy PVC foam sheet widely used for signage and display. Its rigid structure makes it easy to handle and install.

Material Composition

Made from compressed PVC foam, Foamex boards feature a smooth, flat surface that ensures high-quality print reproduction with vibrant colours and crisp details.

Common Thickness Options

  • 3mm Foamex – Ideal for indoor displays and short-term promotions.
  • 5mm Foamex – A versatile option for both indoor and outdoor use.
  • 10mm Foamex – Best for large, freestanding, or long-term signage.

Foamex vs. Other Materials

  • Foamex vs. Correx – Correx is a corrugated plastic better suited for temporary signage, while Foamex is more durable and visually appealing.
  • Foamex vs. Dibond – Dibond consists of aluminium composite panels, making it stronger but more expensive than Foamex.
Diagram showing the composition of Foamex board with PVC layers and smooth surface.

foamboard thickness 3mm-5mm-10mm

Benefits of Foamex Board Printing

  • Durability – Resistant to weather, moisture, and UV exposure, making it suitable for indoor and outdoor use.
  • High-Quality Print Finish – Ensures vibrant colours, sharp text, and professional graphics.
  • Lightweight & Easy to Install – Can be mounted, drilled, or hung effortlessly.
  • Cost-Effective – More affordable than Dibond or acrylic signage.
  • Customizable – Available in various sizes, finishes, and cut-to-shape options.

Types of Foamex Board Printing

a) Standard Foamex Board Printing

  • Ideal for posters, promotional signage, and retail displays.
  • Printed using UV direct printing for longevity.

b) Double-Sided Foamex Printing

  • Perfect for hanging signs, A-frame boards, and freestanding displays.
  • Enhances brand visibility with messaging on both sides.

c) Custom Cut Foamex Boards

  • Great for point-of-sale displays and event branding.
  • Features custom CNC cutting for unique shapes.

d) Laminated Foamex Boards

  • Adds extra protection against scratches, moisture, and fading.
  • Available in matt, gloss, and anti-graffiti laminates.
10mm foamboard close up

Blank foamboard

How to Design an Effective Foamex Board

Choosing the Right Thickness

  • 3mm – Indoor use, short-term promotions.
  • 5mm – Versatile for both indoor and outdoor applications.
  • 10mm – Ideal for large, freestanding signage.

Selecting the Right Size and Shape

  • Standard sizes: A4, A3, A2, A1, A0.
  • Custom sizes are available for unique branding needs.

Design Best Practices

  • Use high-resolution images (300 dpi minimum).
  • Opt for bold fonts and clear messaging.
  • Ensure colours are in CMYK format for accurate print reproduction.

Common Uses of Foamex Board Printing

  • Retail & Point of Sale Displays – Shelf talkers, promotional signage, and price boards.
  • Exhibition & Event Signage – Trade show backdrops and directional signs.
  • Outdoor Advertising – Waterproof estate agent signs, hoardings, and construction site boards.
  • Business Branding – Internal branding boards, corporate signage, and meeting room displays.
  • Personal UseWall art, photography prints, and home décor projects.
foamboard printed health and safety signs

10mm foamex with drill holes

Installing and Maintaining Foamex Boards

Installation Methods

  • Drilling & Screwing – Securely mount onto walls using screws and spacers.
  • Adhesive Fixing – Use double-sided tape or industrial adhesive.
  • Freestanding & Hanging Options – Suitable for display stands and framed installations.

Maintenance & Care

  • Cleaning – Use a damp cloth with mild soap.
  • Storage – Store flat in a dry place.
  • Lifespan – With proper care, Foamex boards can last several years, especially when laminated.

How to Order Custom Foamex Boards

Choosing the Right Supplier

  • Opt for high-quality UV or solvent printing.
  • Check customer reviews and testimonials.
  • Ensure fast turnaround and UK-wide delivery.

Understanding Pricing & Lead Times

  • Pricing depends on size, thickness, print type, and finish.
  • Bulk discounts are available for large orders.

Preparing Artwork for Printing

  • Submit artwork in PDF, AI, or EPS format.
  • Include bleed and crop marks.
  • Request proofing options before finalizing your order.

Foamex board printing is a durable, cost-effective, high-quality signage solution for businesses and individuals. Whether you need indoor promotional signage, outdoor advertising, or custom branding, Foamex boards deliver the perfect balance of affordability and professional-grade finish.